The traveling grate mainly consists of the transmission system, frame, cover, chimney, lifting system, air box, dust hopper, lubricating system, grate plate, etc. Traveling Grate Structure After entering the traveling grate, green pellets (8-16mm) are evenly laid on the grate plate according to the required material layer thickness.
WhatsApp: +86 18221755073pendinginan akan masuk ke Cement Mill agar lebih halus dan yang terakhir masuk kedalam ... Dalam konstruksinya pada masing-masing kompartemen grate cooler, di lantainya terdapat grate plate yang ...
WhatsApp: +86 18221755073High-efficiency structure of grate plate, minimal leakage, reduces wear and prolongs service life. Less energy consumption: the zipper machine operates intermittently to …
WhatsApp: +86 18221755073What Is Grate Cooler? A grate cooler, as a quench-type clinker cooler, is the important cement equipment in the clinker calcination system. Its main function is to cool and transport cement clinker. Meanwhile, provide hot …
WhatsApp: +86 18221755073The patented Bar Grate Design gives optimal cooling through an air distribution system. It cools both grates AND clinker giving strong resistance against deformation. FMR61 …
WhatsApp: +86 18221755073Grate coolers are commonly used to cool clinker. To speed up the process, cool air blows against the clinker flow into the material layer. The cool air is from the lower portion of the bed to bring the temperature of the clinker …
WhatsApp: +86 18221755073Reciprocating clinker cooler; The uses of a vsi crusher; Applications of the dipping tube; Martensitic steel and crusher blow bars; Design of cement mill liners; VSI crusher parts; Keramax ceramic grinding beads; Performance of cooler grate plates; The cement classifier; Cement plants and grinding optimization; Uses of a ball mill liner; Uses ...
WhatsApp: +86 18221755073The cement industry includes energy-intensive processes, e.g., clinker rotary kilns and clinker grate coolers. Clinker is obtained through chemical and physical reactions in a rotary kiln from raw meal; these reactions also involve combustion processes. The grate cooler is located downstream of the clinker rotary kiln with the purpose of suitably …
WhatsApp: +86 18221755073Cooling clinker The clinker temperature is an important indicator of the grate cooler performance, which reflects the cooling efficiency of the grate cooler, and also creates conditions for the conveyer, storage, and cement grinding of clinker in subsequent processes. At present, the cooler …
WhatsApp: +86 18221755073Rotary Kiln Grate Cooler Cement Grinding Mill Ball Mill Vertical Roller Mill. Aluminium Plant. Sow Mold Ingot Mold Anode Yoke. Sintering Plant. Coking Plant. Thermal Plant. Coal Mill. ... The grate plate castings cycle through the grate furnace on a continuous cycle and carry the magnetite iron ore pellets through the process and into the kiln ...
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WhatsApp: +86 18221755073some cases be lower than for a grate cooler when efficient cleaning of excess air is required. C. First Generation Grate Coolers. The grate cooler, however, is overwhelmingly accepted as the preferred method of clinker cooling for today's modern cement plants. As shown in FIGURE 8, for the traditional grate cooler, the clinker drops from the
WhatsApp: +86 18221755073What Is Clinker Cooler? In the calcination process of cement clinker, preheating, calcining, and cooling are three inseparable process links. As the supporting equipment of a cement rotary kiln, a clinker cooler (also called cement cooler) is a kind of heat exchange device that transfers heat from high-temperature clinker to low-temperature gas.It plays an …
WhatsApp: +86 18221755073Purchase cement mill for your cement plant from AGICO - one of the most renowned cement equipment manufacturers in China. Several models of cement ball mills and vertical roller mills are available. ... Cooler Grate Plates; Conveyor Belts; Slag Pot; Blogs; Contact Us; FREE QUOTATION. FREE QUOTATION. Phone: +86 Email: …
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WhatsApp: +86 18221755073Reciprocating coolers are an important part of any cement plants equipment. Magotteaux´s cooler grate plates are modern, innovative as well as classic engineering combined with their unique alloy development. They will allow you to reach peak performance in many aspects of your coolers. This technology offers better heat …
WhatsApp: +86 18221755073There have been many experimental and numerical studies on the grate cooler system. Madlool et al. [15], [16] reviewed the energy consumption and energy utilization types for different sections of the cement industry, exergy analysis, and exergy balance of the cement industry. Ahamed et al. [17] established a mathematical model …
WhatsApp: +86 18221755073Some suppliers, borrowing from the airbeam technology, offer a grate plate design for pre-1990's coolers where the air has to travel through a labyrinth in the grate – first up, then down – before exiting into the clinker bed.
WhatsApp: +86 18221755073Fig. 1 shows the experimental data acquisition position with a simple two-dimensional cooler for a 3000 t/d cement plant. The operating functions of the grate clinker cooler include: on the inclined fixed grid plate, the clinker in the rotary kiln is dropped and the moving grate plate moved the clinker forward with the aid of the moving bar.
WhatsApp: +86 18221755073The Mother-Daughter team designed The Grate Plate with Stoneware Ceramic so the ridges are strong enough to grate, yet soft enough on your fingers. The hexagonal shape is intended to fit comfortably in your hand while grating your …
WhatsApp: +86 18221755073Jaw Crusher. Jaw crushers are used for the crushing of very hard and abrasive raw materials for cement manufacturing. Jaw crusher is a type of earlier crushing equipment, which is still widely used in smelting, building materials, electric power, water conservancy, transportation, and other industrial fields.
WhatsApp: +86 18221755073Working principle of rotary cooler. Cooler is a kind of refrigeration equipment that is realized by vapor-compression or absorption cycle, the liquid can flow through the heat exchanger to reach for the purpose of the cooling air or equipment, high-temperature clinker enter into the cooler from the feeding device, cooler rotate to drive sufficient heat …
WhatsApp: +86 18221755073Enhance the efficiency and durability of your cement clinker cooler with our high-quality grate plates. AGICO Cement specializes in providing top-notch grate plates for cement …
WhatsApp: +86 18221755073The other zones with relation to cooler grate plates . The intermediate zone has a lower temperature, but heat is still an issue. There is also the hardness of quenched clinker which can cause wear and tear to the cooler grate plates.The patented Bar Grate Design gives extra resistance to abrasion and is self-protecting.
WhatsApp: +86 18221755073The cement clinker enters the inlet end of the grate cooler, and the grate's movement pushes the cement clinker from the inlet end to the outlet end. The cold air is blown from the bottom of the material bed upwards into the material layer and passes through the grate plate for sufficient heat exchange with the clinker.
WhatsApp: +86 18221755073Everything you need to know about clinker/cement Grinding
WhatsApp: +86 18221755073Processing capacity: 800-4000t/d; Applications: Cement, silicate products, new building materials, refractory materials, glass ceramics and other production industries.; Applicable materials: limestone, cement clinker, bauxite, activated lime, aluminum hydroxide, bentonite, etc.; Uses: The grate cooler is an important main equipment in the clinker …
WhatsApp: +86 18221755073Grate cooler. Grate cooler is a quench type cooler. After clinkers enter from one end, they are pushed by movable grate plates and fixed grate plates to form a certain thickness of material layer on the grate bed. The cold air under the grate bed blows vertically through the hole on the grate plates to exchange heat with the clinker.
WhatsApp: +86 18221755073Heat dissipation efficiency: The design and material selection of Cooler Grate Plates directly affect their heat dissipation efficiency. Abrasion resistance: During cement production, the movement of clinker and auxiliary fuels will cause wear to Cooler Grate Plates. Stability: Cooler Grate Plates need to work in a high temperature and humid …
WhatsApp: +86 18221755073what we offer. The simplest way to cut your clinker cooling costs. Our Cross-Bar Cooler takes clinker cooling technology to another level. Based on years of research, development and operational experience, it combines simple installation and low maintenance with advanced design to give you efficient clinker cooling and low operating costs, however …
WhatsApp: +86 18221755073Each cooler can save users more than 10% of the cost compared to other coolers on the market. Although the price is affordable, the quality is guaranteed, and you can buy our equipment with ease. Our rotary cooler is widely used in various materials, such as dolomite, kaolin, bauxite, cement clinker, limestone, coke, mineral powder, etc.
WhatsApp: +86 18221755073The main power consumption of a clinker cooler is its cooling fans. It usually takes 1.9-2.3 m 3 under standard conditions to cool 1 kg clinker from 1400 ℃ to 65 ℃, and the power consumption of the whole system is about 7 kWh. If the air consumption per kilogram of clinker cooling is reduced from 2 m 3 to 1.7 m 3, the air consumption efficiency will be …
WhatsApp: +86 18221755073Regular inspection and maintenance of these grate plates are essential to ensure the efficiency and reliability of the clinker cooling system in cement production. Cooler Grate Plates Material. Cooler grate plates are typically made from heat-resistant materials that can withstand high temperatures and the abrasive nature of the clinker …
WhatsApp: +86 18221755073The clinker progresses through the cooler by moving along the grate, and so the direction of the cooling air is at right angles to the direction of the clinker's movement. The grate cooler functions as a cross-current heat …
WhatsApp: +86 18221755073Get a highly efficient grate cooler for clinkers in the cement industry. Industrial Clinker Grate Cooler Manufacturers and Suppliers in India with the most advanced technology. ... This is an inclined arrangement of specially designed anti spillage Grate plates, arranged in downward steps formation. These Grate Rows do not move.
WhatsApp: +86 18221755073587 Volume: 01, Nomor : 03, October : 2022 EVALUASI KERJA PADA ALAT GRATE COOLER DI PABRIK BATURAJA II PT SEMEN BATURAJA (PERSERO) Tbk Thoriq Verel Tanthowy Za* Rendotian Anugrahb Safaruddinc aProgram Studi Teknik Energi, Jurusan Teknik Kimia, Politeknik Negeri Sriwijaya bSMBR Supervisor Cement Mill 5 & 6 cSMBR …
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